Rotary drilling or functions
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Rotary drilling
After the well site has been carefully
prepared to meet environmental health
and safety standards drilling can begin
this is an intricate operation requiring
a well-planned infrastructure a variety
of processes an expert well trained
specialists are used to bring natural
gas to the surface
Chesapeake works with these experts
during every aspect of the project while
strictly adhering to all individual
state regulations during the drilling
process the rig is in constant operation
24 hours a day seven days a week for
approximately 21 to 28 days as an added
precaution in some areas a protective
mat covers two-thirds of the pad site
utilizing heavy-duty industrial-strength
a typical well is drilled in several
stages starting with a large diameter
drill bit and then successively smaller
drill bits as the drilling is advanced
after drilling each portion of the well
nested steel protective casing is
cemented into place this will protect
groundwater and maintain the integrity
of the well initially and prior to
moving in the drilling rig a large
diameter hole is drilled for the first
50 to 80 feet conductor casing is then
cemented into place
stabilizing the ground around the
drilling rig and wellhead and isolating
the well from most private water wells
in the Marcella area the freshwater
zone extends to approximately 800 feet
below ground the freshwater zone
consists of porous sandstone and rock
Stratus containing water within the pore
space of the rock Chesapeake utilizes
air drilling until the hole is advanced
to an average of 100 to 200 feet below
the base of the freshwater zone this
provides added protection to the
freshwater zone
a series of compressors and boosters
generate the air that is used to lift
the rock cuttings and fresh water into
steel bins the rock cuttings are then
disposed of within state guidelines and
permits the drilling equipment is
retracted to the surface and stored for
the second stage of drilling to protect
the integrity of the hole and to protect
the surrounding deep freshwater zone a
second layer of steel casing called
surface casing is installed and cemented
inside the newly drilled hole in
conductor casing cement is pumped down
through the surface casing and up along
the sides of the well to provide a
proper seal this completely isolates the
well from the deepest of private or
municipal water wells a blowout
casing has been cemented the blowout
prev enter is a series of high-pressure
safety valves and seals attached to the
top of the casing to control well
pressure and prevent surface releases
next a small drilling assembly is passed
down through the surface casing at the
bottom of the casing the bit drills
through the float equipment and cement
continuing its journey to the natural
gas target area as deep as 8,000 feet
below the surface the drilling method
employed below the surface casing uses
drilling mud which is a non hazardous
mixture based on bentonite clay or
synthetic thickeners in addition to
lifting the rock cuttings out of the
hole drilling mud also helps to
stabilize the hole cool the drill bit
and control down hole pressure a few
hundred feet above the target shale the
drilling assembly comes to a stop the
entire string is retracted to the
surface to adjust the drilling assembly
and install a special drilling tool this
tool allows Chesapeake to gradually turn
the drill bit until a horizontal plane
is reached the remainder of the well is
drilled in this horizontal plane while
in contact with the gas producing shale
drilling continues horizontally through
the shale at links greater than 4,000
feet from the point where it entered the
formation once drilling is completed
the equipment is retracted to the
surface then a smaller diameter casing
called production casing is installed
throughout the total length of the well
the production casing is cemented and
secured in place by pumping cement down
through the end of the casing depending
cement is pumped around the outside
casing wall to approximately 2,500 feet
above the producing shale formation or
to the surface the cement creates a seal
to ensure that formation fluids can only
be produced via the production casing
after each layer of casing is installed
the Wellness pressure tested to ensure
its integrity for continued drilling a
cross-section of the well below surface
reveals several protective layers cement
conductor casing cement surface casing
drilling mud production casing and then
production tubing through which the
produced gas and water will flow seven
layers of protection horizontal drilling
offers many advantages when compared to
vertical drilling since horizontal wells
contact more of the gas producing shale
fewer wells are needed to optimally
develop a gas field multiple wells can
be drilled from the same pad sites for
example development of a 1280 acre tract
of land using conventional vertical
drilling techniques could require as
many as 32 vertical wells with each
having its own pad site however one
multi wall pad site with horizontal
wells can effectively recover the same
natural gas reserves from the 1280 acre
tract of land while reducing the overall
surface disturbance by 90%
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